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Parts We Build.
Work We Take On.

Twelve product families across four automotive domains — and the co-engineering that takes each one from a CAD model to a validated part on your line, not just a quote in your inbox.
CATALOGUE

Product Families

Representative programs. Most parts we make are customer-specific and covered by NDA — these show the envelope we work inside.
Interior

Class A Trim Panels

Visible-surface interior panels with grain replication, moulded-in colour and zero-tolerance for sink marks.

Process 2K Molding
Material PC-ABS
Tolerance ± 0.15 mm
Interior

Structural Cabin Brackets

Load-bearing mounts and carriers replacing steel weldments, validated to full crash-load cases.

Process LFT Molding
Material PA66-GF35
Weight saving ~38 %
Exterior

Exterior Sills & Claddings

UV- and stone-chip resistant exterior parts with integrated clip geometry for blind assembly.

Process Injection + IMD
Material PP-TD20
Finish Grained / Gloss
E-Mobility

Battery Module Enclosures

Lightweight housings with flame-retardant grades, integrated sealing channels and dielectric strength verification.

Process High-tonnage
Material PA6-FR
Rating UL94 V-0
E-Mobility

Busbar Carriers

Overmoulded copper busbar assemblies holding creepage and clearance distances under thermal cycling.

Process Insert Molding
Material PPS-GF40
Voltage 800 V class
E-Mobility

HV Insulation Components

Barriers, covers and interlocks for high-voltage zones, tested for tracking resistance and dielectric integrity.

Process Precision Molding
Material PBT-GF30
CTI 600 V
thermal

Thermal Management Housings

Coolant distribution housings holding dimensional stability through repeated hot-cold cycling.

Process Vibration Weld
Material PA66-GF30
Burst > 6 bar
Powertrain

Fluid Reservoirs

Chemical-resistant reservoirs with integrated level sensing bosses and 100 % leak testing at end of line.

Process Gas-assist
Material PA6
Leak test 100 %
Powertrain

Fluid Routing & Connectors

Quick-connect couplings and routing hardware rated for continuous high-temperature service.

Process Precision Molding
Material PPA
Service temp 150 °C
Mechatronics

Precision Gearing

Moulded gear sets and drive components with controlled backlash and low-noise tooth profiles.

Process Precision Molding
Material POM
Tolerance ± 0.02 mm
Mechatronics

Micro-Motor Housings

Thin-wall housings with moulded-in bearing seats, assembled and function-tested in one automated cell.

Process Thin-wall
Material PBT
Wall 0.8 mm
Mechatronics

Sensor Mountings

Overmoulded sensor carriers with sealed cable exits, qualified to IP69K wash-down conditions.

Process Insert Molding
Material PA66 / TPE
Sealing IP69K
Interior

Class A Trim Panels

Visible-surface interior panels with grain replication, moulded-in colour and zero-tolerance for sink marks.

Process 2K Molding
Material PC-ABS
Tolerance ± 0.15 mm
Interior

Structural Cabin Brackets

Load-bearing mounts and carriers replacing steel weldments, validated to full crash-load cases.

Process LFT Molding
Material PA66-GF35
Weight saving ~38 %
Exterior

Exterior Sills & Claddings

UV- and stone-chip resistant exterior parts with integrated clip geometry for blind assembly.

Process Injection + IMD
Material PP-TD20
Finish Grained / Gloss
E-Mobility

Battery Module Enclosures

Lightweight housings with flame-retardant grades, integrated sealing channels and dielectric strength verification.

Process High-tonnage
Material PA6-FR
Rating UL94 V-0
E-Mobility

Busbar Carriers

Overmoulded copper busbar assemblies holding creepage and clearance distances under thermal cycling.

Process Insert Molding
Material PPS-GF40
Voltage 800 V class
E-Mobility

HV Insulation Components

Barriers, covers and interlocks for high-voltage zones, tested for tracking resistance and dielectric integrity.

Process Precision Molding
Material PBT-GF30
CTI 600 V
thermal

Thermal Management Housings

Coolant distribution housings holding dimensional stability through repeated hot-cold cycling.

Process Vibration Weld
Material PA66-GF30
Burst > 6 bar
Powertrain

Fluid Reservoirs

Chemical-resistant reservoirs with integrated level sensing bosses and 100 % leak testing at end of line.

Process Gas-assist
Material PA6
Leak test 100 %
Powertrain

Fluid Routing & Connectors

Quick-connect couplings and routing hardware rated for continuous high-temperature service.

Process Precision Molding
Material PPA
Service temp 150 °C
Mechatronics

Precision Gearing

Moulded gear sets and drive components with controlled backlash and low-noise tooth profiles.

Process Precision Molding
Material POM
Tolerance ± 0.02 mm
Mechatronics

Micro-Motor Housings

Thin-wall housings with moulded-in bearing seats, assembled and function-tested in one automated cell.

Process Thin-wall
Material PBT
Wall 0.8 mm
Mechatronics

Sensor Mountings

Overmoulded sensor carriers with sealed cable exits, qualified to IP69K wash-down conditions.

Process Insert Molding
Material PA66 / TPE
Sealing IP69K
SERVICES

Beyond The Part

Most customers engage us before there is a part to quote. These are the services that surround the molding.

Co-Engineering

We join your program at concept stage, running design-for-manufacture reviews and tolerance stack analysis before geometry is frozen.

Simulation & Moldflow

Full rheological, thermal and structural simulation to eliminate porosity, warpage and stress concentrations before tool steel is cut.

Rapid Prototyping

Soft tooling and bridge molds that produce functional parts in production material, so validation does not wait on the series tool.

Tool Maintenance & Repair

Scheduled maintenance, refurbishment and engineering changes on tools we built — and on tools you inherited from elsewhere.

Program Management

A single named engineer owns your program from kick-off through PPAP, with APQP gate reviews and open-issue tracking you can see.

Aftermarket & Service Parts

Long-tail supply after series production ends, including tool storage, periodic requalification and low-volume run scheduling.

APPLICATIONS

SOLUTIONS FOR THE AUTOMOTIVE INDUSTRY

The four domains where we go deepest — each one a place we co-engineer the part, not just mould it to print.

Interior & Exterior Systems

Class A surfaces that also carry load — grain, fit and crash performance engineered into a single moulding.

E-Mobility & Electrification

Enclosures, busbar carriers and insulation where a tenth of a millimetre decides whether high voltage stays where it belongs.

Powertrain & Thermal Management

Parts that hold their shape and their seal through years of hot-cold cycling and aggressive fluids.

Mechatronics & Actuation

Moving, sensing assemblies where tolerance and repeatability matter more than raw throughput.
VALIDATION

In-House Testing

Validation happens on site. Nothing ships on a supplier’s certificate alone.
Test Method
Applied To
Reference Standard
Capacity
Dimensional / CMM
All molded and machined parts
ISO 1101 GD&T
100 %
Optical 3D Scanning
First articles, tool validation
VDI/VDE 2634
8 µm
Leak & Burst
Reservoirs, housings, routing
Customer-specific
> 6 bar
Thermal Cycling
Thermal and HV components
ISO 16750-4
−40 – 150 °C
Dielectric Strength
HV insulation, busbar carriers
IEC 60243
800 V class
Tensile & Flexural
Material lot qualification
ISO 527 / ISO 178
Per lot
AI Optical Inspection
Class A surfaces, assemblies
Internal spec
In-cycle
CONNECT

Send Us Your Drawing.

Share a 3D model and target volumes. You will get a manufacturability review and an indicative quotation, not a brochure.
Contact Rea Automotive
Explore Capabilities
Global engineering and manufacturing partner providing high-precision tooling, plastic injection molding, and automated robotic systems for the tier-1 automotive sector.
IATF 16949 / ISO 9001 CERTIFIED

Company

Capabilities

Headquarters

Rea Automotive Systems Corp. Industriestraße 48 D-70565 Stuttgart, Germany
+49 (0) 711 000 000 info@rea-automotive.com
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